Method of producing ceramic heater for oxygen sensor

Plastic and nonmetallic article shaping or treating: processes – Outside of mold sintering or vitrifying of shaped inorganic... – Of electrical article or electrical component

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264616, 264619, 264642, 264643, 264656, 264663, 264676, 427269, 427314, 4273762, 4273763, 427380, 4273977, C04B 3332

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active

057360952

ABSTRACT:
In order to produce a ceramic heater for an oxygen sensor, a method is used, which comprises the steps of: (a) molding a green cylindrical object from a ceramic material which contains a binder; (b) provisionally baking the green cylindrical object at a relatively lower temperature thereby to produce an insufficiently baked cylindrical object, the lower temperature being sufficient for removing the binder from the cylindrical object; (c) printing a heater pattern on a cylindrical surface of the insufficiently baked cylindrical object, the heater pattern being constructed of an electrically conductive material; (d) coating the printed cylindrical surface of the insufficiently baked cylindrical object with a green protection layer thereby to produce a layer-coated cylindrical object; and (e) baking said layer-coated cylindrical object at a relatively higher temperature sufficient for baking the insufficiently baked cylindrical object, the heater pattern and the green protection layer.

REFERENCES:
patent: 4035613 (1977-07-01), Sagawa et al.
patent: 5264681 (1993-11-01), Nozaki et al.
patent: 5630969 (1997-05-01), Shimada
Doerre et al., "Alumina, Processing, Properties, and Applications", Springer-Verlag, (1984).

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