Method of producing a superalloy article

Coating processes – Direct application of electrical – magnetic – wave – or... – Chemical vapor deposition

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427237, 427238, 427239, 427250, 4272553, 427295, 427405, B05D 724

Patent

active

056247214

ABSTRACT:
A thermal barrier coating for superalloy turbine engine vanes and blades that are exposed to high temperature gas is disclosed. The coating includes a ceramic layer applied to an aluminide or MCrAlY bond coat by electron beam physical vapor deposition. The ceramic layer has a first portion having unstabilized porosity, a second portion, overlying the first portion, with stabilized porosity, and an outer portion wherein the pores are coated with a noble metal. The stabilized porosity portion along with the noble metal coating reduce the thermal conductivity of the ceramic layer. Stabilizing the porosity renders it more resistant to sintering densification at high temperatures.

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