Method of producing a high temperature metal powder component

Powder metallurgy processes – Powder metallurgy processes with heating or sintering – Heat and pressure simultaneously to effect sintering

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419 48, 419 56, 106 3827, B22F 300, B22F 314

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043680747

ABSTRACT:
A method is provided for producing a fully dense high temperature powdered metal component. This process comprises the steps of filling a centrally located mold cavity with a high temperature powder, heating the filled mold to a temperature greater than half the melting temperature of the powder in degrees centigrade and less than the melting temperature of the powder, while the cavity is maintained in a vacuum level of at least twenty microns of mercury, axially compressing the heated mold while maintaining the vacuum at a pressure of at least 345 megapascals, while restricting the mold about its lateral periphery holding the mold in a compressed state for at least 20 seconds after attaining maximum pressure, and separating the mold materials from the component. The mold is composed of a material having substantially the same flow stress throughout, and the material is able to maintain its dimensional stability in a viscoelastic state at a temperature of between approximately 950.degree. to 1300.degree. C.

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Hausner H. H., Handbook of Powder Metallurgy, pp. 1, 17, Chem. Pub. Co., N.Y. 1973.

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