Method of preparing powder ingredients by dry milling for subseq

Plastic and nonmetallic article shaping or treating: processes – Including step of generating heat by friction

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241 15, 241 22, 252 56R, 264109, B28B 100

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046005471

ABSTRACT:
A method of making a compacted body useful in the fabrication of an improved, fully densified silicon nitride ceramic is disclosed. Silicon powder, oxygen carrying agents, and a dry lubricant (an aliphatic acrylate resin) are admixed. The lubricant is selected to have a low surface energy value less than 28 dyne/cm, have a glass transition temperature of -43.degree. to -82.degree. C., and a molecular weight equal to or less than 5000. The admixture is milled to a desired average particle size no greater than 35 microns. The milled mixture is then formed into a compact which can be nitrided and hot pressed to form a fully dense silicon nitride object.

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