Method of plasma spraying magnetic-cermet dielectric coatings

Coating processes – Spray coating utilizing flame or plasma heat – Nonuniform or patterned coating

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427123, 4271262, 427129, 427131, 427261, 427307, 427402, 427446, 427452, 427455, 427456, 427569, 427574, 427576, 427578, B05D 512

Patent

active

052119912

ABSTRACT:
A method of forming high temperature resistant coatings having magnetic particles in a ceramic matrix by plasma spraying. Typically, the surface to be coated is cleaned by a combination of solvent cleaning and abrasion, such as by grit blasting. A mixture of ceramic particles and metal particles is provided and the mixture is plasma sprayed onto the surface using a sufficiently large proportion of metal particles to form a conductive first coating layer. A second layer is plasma sprayed with a mixture having a gradually decreasing metal particle content. A third layer is plasma sprayed using a mixture having a sufficiently low proportion of metal particles as to be dielectric. A pattern of small, spaced, conductive areas is then formed on the surface of the third layer. The resulting coating is durable, high temperature resistant and absorbs incident microwave energy.

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