Method of obtaining release-standing micro structures and...

Semiconductor device manufacturing: process – Chemical etching

Reexamination Certificate

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C438S311000, C438S680000, C438S692000, C438S933000, C257SE21008, C257S017000, C257S168000, C257S182000

Reexamination Certificate

active

11053610

ABSTRACT:
A method of patterning and releasing chemically sensitive low k films without the complication of a permanent hardmask stack, yielding an unaltered free-standing structure is provided. The method includes providing a structure including a Si-containing substrate having in-laid etch stop layers located therein; forming a chemically sensitive low k film and a protective hardmask having a pattern atop the structure; transferring the pattern to the chemically sensitive low k film to provide an opening that exposes a portion of the Si-containing substrate; and etching the exposed portion of the Si-containing substrate through the opening to provide a cavity in the Si-containing substrate in which a free-standing low k film structure is formed, while removing the hardmask. In accordance with the present invention, the etching comprises a XeF2etch gas.

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Micro Electro Mechanical Systems (MEMS), http://mems.nist.gov/home.html, Contact: Michael Gaitan, Project Leader (mems@nist.gov) last printed Dec. 23, 2004.

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