Method of molding lens array

Plastic and nonmetallic article shaping or treating: processes – Optical article shaping or treating – Composite or multiple layer

Reexamination Certificate

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C264S002200, C264S002700

Reexamination Certificate

active

08070991

ABSTRACT:
An exemplary method for making a lens array having many lenses includes the follow steps. A light pervious substrate including a supporting surface is firstly provided. Secondly, a molten molding material is applied on the supporting surface. Thirdly, a pressing mold including many molding parts is provided, each molding part including a molding cavity for molding the lens. Fourthly, the pressing mold is pressed on the molten molding material. Fifthly, the molten molding material is half-cured, thereby forming a half-cured molding material. Sixthly, the half-cured molding material is pressed by the pressing mold. Seventhly, the half-cured molding material is fully cured to form each lens in each molding cavity. Finally, the pressing mold is removed from the light pervious substrate to form the lens array.

REFERENCES:
patent: 4113224 (1978-09-01), Clark et al.
patent: 5252056 (1993-10-01), Horner et al.
patent: 5466147 (1995-11-01), Appleton et al.
patent: 5782460 (1998-07-01), Kretzschmar et al.
patent: 6800225 (2004-10-01), Hagmann et al.

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