Method of manufacturing the pole pieces and the gap of magnetic

Metal working – Method of mechanical manufacture – Electrical device making

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427116, 427131, G11B 542

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active

050621963

ABSTRACT:
A method of manufacturing the pole pieces and the gap of magnetic heads in thin layers for computer, audio and video applications, starting from a silicon substrate, includes formation of an insulator layer on a silicon substrate followed by deposition of a metal layer on the insulator layer and of a masking resin layer on the metal layer. The substrate covered with the insulator layer and the metal layer is etched to form wells bordering a bar of a determined width and the left-over portion of the metal layer etched is removed. The etched substrate is thermally oxidized to develop a silicon oxide layer enabling the bar to be adjusted to obtain the desired gap. A conductive layer is deposited at the bottom of the wells followed by the electrolytic deposition of a magnetic material in the wells and the removal of the left-over portion of the insulator layer initially deposited on the substrate.

REFERENCES:
patent: 4837924 (1989-06-01), Lazzari
Patent Abstracts of Japan, vol. 7, No. 164 (P-211) (1309), Jul. 19, 1983, & JP-A-58 070416 (Matsushita Denki Sangyo K. K.), Apr. 26, 1983.
Romankow et al., "Batch Fabrication of Keyhole Type Magnetic Recording Heads," IBM Technical Disclosure Bulletin, vol. 17, No. 11, Apr., 1975, pp. 3446-3449.

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