Method of manufacturing magnetic head for perpendicular...

Metal working – Method of mechanical manufacture – Electrical device making

Reexamination Certificate

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C029S603120, C029S603140, C029S603230, C205S119000, C205S223000, C360S122000, C360S125020

Reexamination Certificate

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11041266

ABSTRACT:
A main pole layer of a magnetic head includes a first portion disposed at a distance from a medium facing surface, and a second portion that is smaller in thickness than the first portion and disposed between the first portion and the medium facing surface. The step of forming the main pole layer includes the steps of forming a plating layer such that one of ends of the plating layer closer to the medium facing surface is located at a position that coincides with the position of one of ends of the first portion closer to the medium facing surface; forming a first nonmagnetic layer to cover the plating layer; polishing the first nonmagnetic layer and the plating layer; forming a space by removing the plating layer; forming a magnetic layer, which will be the main pole layer, in the space and on the top surface of the first nonmagnetic layer; forming a second nonmagnetic layer to cover the magnetic layer; and polishing the second nonmagnetic layer and the magnetic layer.

REFERENCES:
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patent: 6687084 (2004-02-01), Takahashi et al.
patent: 6710973 (2004-03-01), Okada et al.
patent: 2003/0193744 (2003-10-01), Takahashi et al.
patent: 2004/0150910 (2004-08-01), Okada et al.
patent: 9-153204 (1997-06-01), None
patent: A 2002-92821 (2002-03-01), None
patent: A 2002-133610 (2002-05-01), None
patent: A 2002-197615 (2002-07-01), None
patent: A 2003-006811 (2003-01-01), None
Sahami et al., “The Effect of Track Width and Topography on Composition Uniformity of Electroplated Permolloy in Thin Film Heads”, IEEE Transactions on Magnetics, vol. 28, No. 5, Sep. 1992, pp. 2103-2105.

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