Method of manufacturing discrete electronic components

Inductor devices – Coil or coil turn supports or spacers – Printed circuit-type coil

Reexamination Certificate

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C336S223000, C336S232000

Reexamination Certificate

active

06933826

ABSTRACT:
The manufacturing method for components of the inductive type, in particular inductance coils, transformers or antennae, consists in making by micro-machining simultaneously on a first substrate made of magnetic material a plurality of first parts (1) connected to each other by connecting elements (2) or a connecting support, inserting on the arms (8a, 8b, 8c) of these first parts (1) a printed multi-layered plate (4, 5) having openings for the arms and metal windings ending in at least two contact pads (7a, 7b), in placing and securing a second substrate made of magnetic material on the first substrate and the plate, said second substrate having undergone micro-machining to obtain second parts (13) complementary to the first parts. These second parts are connected to each other by connecting elements or a connecting support. Then, the components are separated and, in a particular implementation, the contact pads arranged on tongues (16, 18) of said plate are folded against a base (9) of the core or of the magnetic circuit to form a surface mounting device.

REFERENCES:
patent: 4342142 (1982-08-01), Jenning et al.
patent: 5010314 (1991-04-01), Estrov
patent: 5321380 (1994-06-01), Godek et al.
patent: 5463365 (1995-10-01), Iwatani et al.
patent: 5852886 (1998-12-01), Kuettner et al.
patent: 5952909 (1999-09-01), Umeno et al.
patent: 6433665 (2002-08-01), Huang et al.
patent: 6664883 (2003-12-01), Patel et al.

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