Method of manufacturing composite material blade

Adhesive bonding and miscellaneous chemical manufacture – Methods – Surface bonding and/or assembly therefor

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Details

2988971, 264251, 264255, 264258, 264259, B29C 6502

Patent

active

050411829

ABSTRACT:
In manufacturing a composite material blade for a helicopter, for example, an upper and a lower dummy skins are disposed on molding surfaces of an upper and a lower mold halves. A dummy block provided with a preliminarily hardened vertical rib and having an outer shape corresponding to the molding surface of the lower mold half is also disposed. A lower portion of a spar is joined to a lower surface front edge cover and the vertical rib and a rear edge reinforcing member is joined to the lower surface rear edge cover. An annular reinforcing member and a front edge block are disposed on the lower portion of the spar and an upper portion of the spar is disposed on the annular reinforcing member and the front edge block. In this state, the upper and the lower mold halves are closed and thermo-setting treatment is performed to the closed mold assembly. After that, the upper and the lower surface dummy skins and the dummy block are removed, and the actual upper and lower skins and the core member are disposed in the mold halves, which are closed and subjected to thermo-setting treatment.

REFERENCES:
patent: 2423700 (1947-07-01), Hardy
patent: 3802975 (1974-04-01), Saidla
patent: 4095322 (1978-06-01), Scarpati et al.

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