Method of manufacturing ceramic/metal composite structure

Metal fusion bonding – Process – Mechanically joining metal/nonmetal and bonding to the metal

Reexamination Certificate

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C228S227000, C228S232000, C148S217000, C148S220000, C148S282000, C148S712000

Reexamination Certificate

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07806311

ABSTRACT:
A method of manufacturing a ceramic/metal composite structure includes the steps of: performing a multi-stage pre-oxidizing process on the copper sheet; placing the copper sheet on a ceramic substrate; and heating the copper sheet and the ceramic substrate to a joining temperature to join the copper sheet and the ceramic substrate together to enhance interface strength between the copper sheet and the ceramic substrate according to the multi-stage pre-oxidizing process. The multi-stage pre-oxidizing process includes a first stage of pre-oxidizing process and a second stage of pre-oxidizing process, and the first and second stages of pre-oxidizing processes are performed in atmospheres with different oxygen partial pressures and at different temperatures.

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patent: 5980654 (1999-11-01), Quadakker
patent: 1653016 (2005-08-01), None
Seager et al., “The influence of CuAIO2on the strength of eutectically bonded Au/AI2O3interfaces,” Scripta Materialia 46 (2002), pp. 395-400.
Yoshino, “Role of Oxygen in Bonding Copper to Alumina,” J. Am. Ceram. Soc., 72 [8] (1989), pp. 1322-1327.
Beraud et al., “Study of copper-alumina bonding,” Journal of Materials Science 74 (1989), pp. 4545-4554.

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