Method of manufacturing an object of silicon nitride

Coating processes – Solid particles or fibers applied – Uniting particles to form continuous coating with...

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264 62, 264 65, 264 66, 264 93, 264102, 264111, 264113, 264131, 264313, 264332, 427193, 427204, 427369, 427370, C04B 3334

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041121430

ABSTRACT:
A method for manufacturing an object of silicon nitride by isostatic pressing of a preformed body of silicon nitride powder utilizing a pressure medium at a temperature sufficiently high to sinter the silicon nitride. The preformed body is subjected to a degassing operation before isostatic pressing. An inner porous layer of a first material and then an outer porous layer of a second material are applied on the preformed powder body. The inner porous layer is transformable, at a temperature below the sintering temperature for silicon nitride, into a pressure medium impermeable layer. The outer porous layer is also transformable into a pressure medium impermeable layer, but at a temperature which is lower than the temperature when the inner porous layer is converted into its pressure medium impermeable form. Thus, the preformed body is first subjected to a degassing and to a heating to the temperature for transforming the outer porous layer into a pressure medium impermeable layer while the inner porous layer is maintained in a porous form. Thereafter the preformed body and the surrounding layers are heated further to the temperature for converting the inner porous layer into its pressure medium impermeable form while a pressure greater than the gas pressure inside the layers is maintained on the outside of the layers. The isostatic pressing of the preformed object is then carried out.

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patent: 3631583 (1972-01-01), Holler
patent: 4023966 (1977-05-01), Loersch
patent: 4041123 (1977-08-01), Lange

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