Method of manufacturing a porous material

Adhesive bonding and miscellaneous chemical manufacture – Methods – Surface bonding and/or assembly therefor

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156155, 156242, 156245, 1563077, 181292, 244130, 244208, 244209, B32B 3100, B64C 2102, B64C 2106

Patent

active

056183631

ABSTRACT:
A porous material is manufactured by weaving polycarbonate fibres through a tow of carbon fibres which has been pre-impregnated with an epoxy resin. A second layer of pre-impregnated carbon fibres are superimposed on the woven layer and the epoxy resin is cured to bond the fibres together. A ceramic slurry is applied and allowed To penetrate through the second layer of fibres and part way through the woven layer of fibres to a controlled depth before being dried to form a mask. A thermoplastic powder is then applied to the unmasked region of the woven layer of fibres and sintered. Finally the mask and the polycarbonate fibres are removed chemically to produce a porous material which comprises a sintered thermoplastic layer reinforced with carbon fibres through which channels are provided.

REFERENCES:
patent: 5126190 (1992-06-01), Sakatani et al.
patent: 5543198 (1996-08-01), Wilson

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