Method of manufacturing a honey comb structure of thermostructur

Adhesive bonding and miscellaneous chemical manufacture – Methods – Surface bonding and/or assembly therefor

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156211, 156229, 156250, 428116, 428118, 428178, B32B 3118

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054157153

ABSTRACT:
A method of manufacturing a honeycomb structure of thermostructural composite material comprising a fiber reinforcing fabric densified by a matrix, the fibers of the reinforcing fabric being of a material selected from carbon and ceramics, as is the matrix, the method comprising the following steps:
making a three-dimensional fiber fabric by means of superposed two-dimensional plies that are bonded together by means of fibers passing through the plies;
making slit-shaped cuts in a staggered configuration through the plies, and through the entire thickness of the fabric;
stretching the cut fabric in a direction that is not parallel to the cuts but that is parallel to the plies so as to form cells whose walls are constituted by the lips of the cuts; and
while the cut texture is held in the stretched state, densifying it using the matrix-constituting material to obtain a rigid honeycomb structure of thermostructural material.

REFERENCES:
patent: 1917456 (1933-07-01), Mickelson
patent: 3188924 (1965-06-01), Davey et al.
patent: 3321355 (1967-05-01), Holland
patent: 3756907 (1973-09-01), Heling
patent: 4628846 (1986-12-01), Vives
patent: 5247749 (1993-09-01), Bury
Database WPIL, Section Ch. Week 8925, Derwent Publications Ltd., London, GB, Class L02, AN 89-181962 & JP-A-1,119,574 (Showa Hikoki Kogyo), May 11, 1989.

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