Method of manufacturing a decorative substrate and...

Adhesive bonding and miscellaneous chemical manufacture – Methods – Surface bonding and/or assembly therefor

Reexamination Certificate

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Details

C156S209000, C156S219000, C156S222000, C156S307400, C156S307700, C156S312000

Reexamination Certificate

active

10291757

ABSTRACT:
A method of forming a composite article is disclosed that involves providing a press having first and second platens, a cellulosic fiber substrate having a first thickness, and a layer of material such as a wood veneer, foil, or non-creped paper, where the layer of material has a thickness less than the thickness of the cellulosic fiber substrate. A layer of bonding material is placed onto the cellulosic fiber substrate or the layer of material, and the layer of material is placed onto the cellulosic fiber substrate so that the bonding material is between the layer of material and the cellulosic fiber substrate. The cellulosic fiber substrate and layer of material are placed between the first and second platens, and at least one of the first and second platens is moved toward the other of the first and second platens to deform the cellulosic fiber substrate and layer of material into a predetermined configuration while bonding the layer of material to the cellulosic fiber substrate without cracking or wrinkling the layer of material.

REFERENCES:
patent: 3715257 (1973-02-01), Dunaway et al.
patent: 4084996 (1978-04-01), Wheeler
patent: 4726881 (1988-02-01), Schultz
patent: 4816314 (1989-03-01), Prawdzik et al.
patent: 6200687 (2001-03-01), Smith et al.
patent: 6312632 (2001-11-01), Graf
patent: 324038 (1989-07-01), None
patent: 55144155 (1980-11-01), None
patent: 59215850 (1984-12-01), None
patent: WO 98/48992 (1998-11-01), None
“Applying Wood Veneers”, pp. 1-9.

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