Method of manufacturing a composite implant prosthesis

Prosthesis (i.e. – artificial body members) – parts thereof – or ai – Miscellaneous

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264136, 264137, 264257, 156180, A61F 232

Patent

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049783602

ABSTRACT:
A composite implant prosthesis comprising a core constructed from a plurality of carbon fibers, a first casing formed from a braided sheath of carbon fibers and a second casing enclosing the core and first casing to define an outer surface contour for the composite implant prosthesis. The method for constructing the composite implant prosthesis includes the steps of pultruding the core from a polymer impregnated tow, braiding the first casing to the pultruded core and applying the second casing thereto. The pultruding and braiding steps are performed in a continuous process while the second casing is applied to a discrete element formed from the core.

REFERENCES:
patent: 3893196 (1975-07-01), Hochman
patent: 4058581 (1977-11-01), Park
patent: 4750905 (1988-06-01), Koeneman et al.
Klein, "Braids and Knits: Reinforcement in Multidirections", Advanced Composites, Sep./Oct. 1987, pp. 36-48.

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