Method of manufacturing a ceiling structure of a vehicle

Plastic and nonmetallic article shaping or treating: processes – Pore forming in situ – Composite article making

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264 466, 264 467, 264 468, 264DIG83, 425812, 425817R, B29D 2700

Patent

active

044447051

ABSTRACT:
The method comprises a masking step of closing by masking tapes a gap formed between a roof rail member provided at the inner periphery of an existing roof panel and the roof panel, a linear joint portion between the roof rail and pillar inner panels, and holes provided for securing parts to the roof rail. The method also includes a step of arranging a wire harness assembly at predetermined position a lining skin member below the roof panel by securing and fitting welts provided around the periphery of the lining skin member to the roof panel. A foaming mold setting step is then carried out by mounting a foaming mold having the same shape as a final shape of the lining skin member from a compartment of the vehicle. A heating step is then performed to preheat the whole ceiling portion to a predetermined temperature and a foaming composition injecting step of injecting a foaming composition into a spaced formed between the roof panel and the lining skin member is carried out. Finally, a foaming mold offsetting step of removing the foaming mold after foaming is performed.

REFERENCES:
patent: 3084973 (1963-04-01), Beckley
patent: 3163435 (1964-12-01), Krueger et al.
patent: 3989562 (1976-11-01), Hladik et al.
patent: 4211590 (1980-07-01), Steward et al.
patent: 4303728 (1981-12-01), Houdek et al.
Calvert, Robert, Edt. "The Encyclopedia of Patent Practice and Invention Management," New York, Reinhold, .COPYRGT.1964, p. 138.

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