Method of making wire-circuit sheet

Metal working – Method of mechanical manufacture – Electrical device making

Patent

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Details

29739, 29755, 29825, H01K 310

Patent

active

058326022

ABSTRACT:
A wire-circuit sheet comprising; a resin sheet with circuit connecting holes, wires lying across the circuit connecting holes, and a cutting holes to punch the resin sheet so as to cut simultaneously the wires. Further, a wire-circuit sheet and its manufacturing method comprising; a resin sheet on which a plurality of wires lie as crossing or coming close to each other, cutting holes being provided at the crossing or close points of the plurality of wires to cut off the wires and the sheet together, and the wires being fixed and sandwiched in between laminated resin sheets with a sticky surface. Moreover, in an electric junction box utilizing the wire-circuit sheet, a busbar-wire connecting method comprising the steps of: forming insertion holes through a cover in order to insert and fix busbar-tabs as terminals; inserting the busbar-tabs as terminals into the insertion holes in the cover; mounting a wire-circuit sheet at a predetermined position on the cover; and using the busbar-tabs as welding electrodes to weld the wires and the busbar-tabs together to connect them in a conductive state.

REFERENCES:
patent: 3535780 (1970-10-01), Berger
patent: 3946768 (1976-03-01), Fiorentine
patent: 4387509 (1983-06-01), Dechelette
patent: 4648180 (1987-03-01), Holt
patent: 5156557 (1992-10-01), Okafuji et al
patent: 5289633 (1994-03-01), Okafuji et al
patent: 5345978 (1994-09-01), Okafuji et al.
patent: 5390710 (1995-02-01), Kato et al.
patent: 5412861 (1995-05-01), Fudoo et al.

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