Method of making tantalum metal powder with controlled size dist

Specialized metallurgical processes – compositions for use therei – Compositions – Loose particulate mixture containing metal particles

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75622, 419 33, B22F 100

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active

059548568

ABSTRACT:
A process for sizing (i.e., comminuting) a tantalum powder including agglomerates of smaller particles, which process yields a tantalum powder having an as-comminuted agglomerate size distribution with the product of the Volume Mean Diameter, MV (in microns as measured by light scattering techniques such as Microtrac analysis), times specific surface area, BET (m.sup.2 /g), being less than about 25. These powders after sizing typically have ratios of Scott Bulk Density : BET Surface Area in the range from about 20 to about 35. Also provided are powders having a substantially unimodal and narrow agglomerate size distribution in all stages of production, namely after sizing (i.e., deagglomeration by comminution), thermal agglomeration (i.e., heat treatment), and deoxidation. These resultant powders have high surface area and good flowability properties and, upon sintering, exhibit controlled shrinkage with high porosity. Further provided are sized heat treated tantalum powders having agglomerate particle sizes wherein the product of the Volume Mean Diameter, MV, times the specific surface area, BET, is in the range from about 90 to about 250. Sized and agglomerated powders which are deoxidized are also provided wherein the product of the Volume Mean Diameter, MV, times the specific surface area, BET, is in the range from about 90 to about 250.

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