Method of making sodium beta-alumina powder and sintered article

Chemistry: electrical current producing apparatus – product – and – Current producing cell – elements – subcombinations and... – Include electrolyte chemically specified and method

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423600, 264 56, 106 734, H01M 618, C04B 3564

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active

040525384

ABSTRACT:
In a preferred embodiment a sintered sodium beta-alumina article is made by forming an aqueous acidic colloidal solution (sol) of a dispersible alpha-alumina monohydrate, adding an aqueous solution of an inorganic oxygen-containing sodium salt to the sol to form a thixotropic gel in which the molar ratio of alumina to sodium oxide is in the range of 5 to 11, spray drying the gel to form a free flowing powder, pressing the powder into an article of predetermined shape, heating the pressed article to drive off volatile material, and then sintering the article at a temperature to form a densified sodium beta-alumina structure. When desired, water soluble oxygen-containing inorganic salts of metals such as lithium or magnesium may be added to the sol to form a modified (doped) sodium beta-alumina composition.

REFERENCES:
patent: 3795723 (1974-03-01), Clendenen
Weiner (I), Research on Electrodes and Electrolytes for the Ford Sodium-Sulfur Battery, National Science Foundation, NSF-C805, July 1975, Annual Report for 6/30/74-6/29/75.
Weiner (II), Research on Electrodes and Electrolyte for the Ford Sodium-Sulfur Battery, National Science Foundation, NSF-C805 Semi-annual report for 6/30/74-12/31/74, Jan. 1975.
Dispol "M" Alumina for Ceramics Continental Oil Co. Bulletin, published by Hammill Gillespie, Inc., N.Y., N.Y.

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