Method of making sandwich structures by superplastic forming and

Metal fusion bonding – Process – Using bond inhibiting separating material

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Details

228157, B23K 2018

Patent

active

043926029

ABSTRACT:
An improvement is disclosed to the method of forming sandwich structures wherein a plurality of workpieces having opposed principal surfaces are placed in a stack contacting facing principal surfaces and thereafter diffusion bonding portions of said facing principal surfaces of said workpieces together and superplastic forming at least a portion of at least one of said workpieces. The improvement comprises coating at least one of the facing principal surfaces with a maskant. The maskant is then removed from the portions not to be diffusion bonded of the at least one coated facing principal surface. A stopoff material is applied to the portions where the maskant has been removed and thereafter the remaining maskant is removed. The preferred method of removing the maskant from the portion of the at least one coated principal surface comprises placing a template on the surface and thereafter cutting out the maskant. In one embodiment prior to the step of applying the stopoff the portions of the at least one facing principal surface where the maskant has been removed is etched to a depth equal to the thickness of the stopoff material to be applied. This allows the tolerance between opposed facing principal surfaces to be reduced when the workpieces are tubular in form.

REFERENCES:
patent: 3831246 (1974-08-01), Morris
patent: 3927817 (1975-12-01), Hamilton et al.
patent: 3934441 (1976-01-01), Hamilton et al.
patent: 4093754 (1978-06-01), Parsons
patent: 4220276 (1980-09-01), Weisert et al.
patent: 4295255 (1981-10-01), Weber

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