Method of making radar reflective buoy

Plastic and nonmetallic article shaping or treating: processes – Mechanical shaping or molding to form or reform shaped article – To produce composite – plural part or multilayered article

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Details

43 45, 264278, 264310, 264311, 116 19, B29B 300

Patent

active

039652343

ABSTRACT:
A method of making a seamless, hollow, spherical fishing buoy of thermoset resin, preferably cross-linkable polyolefin, by rotationally molding the same without vent holes or openings in the buoy. A 3-plane, rigid, corner cube radar reflector is mounted inside the spherical buoy, and is oriented to provide maximum return of a radar signal from anywhere on or above the horizon. The reflector is centered within the mold cavity by six spring-loaded standoffs, which are attached to the corners of the reflector. The standoffs are molded of the same resin as the buoy, but are only partially cross-linked. During molding cycle, the cross-linkable resin molding powder melts and spreads uniformly over the inside surface of the mold, at the same time cross-linking. The ends of the partially cross-linked standoffs in contact with the hot mold melt and become part of the plastic shell, and also continue cross-linking with the latter. The springs allow the standoffs to follow the mold as the latter expands and contracts, while keeping the reflector accurately centered in the cavity.

REFERENCES:
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patent: 3020669 (1962-02-01), Beyer-Olsen et al.
patent: 3081493 (1963-03-01), Beyer-Olsen et al.
patent: 3151196 (1964-09-01), Tipton
patent: 3344468 (1967-10-01), Moslo
patent: 3507950 (1970-04-01), Barnett et al.
patent: 3634578 (1972-01-01), Suzuki
patent: 3788792 (1974-01-01), Suzuki

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