Method of making open cell material

Powder metallurgy processes – Powder metallurgy processes with heating or sintering – Making porous product

Reexamination Certificate

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C419S037000

Reexamination Certificate

active

07108828

ABSTRACT:
The porous material of the present invention is produced by heating a dry powder mixture, containing mainly an organic solid binder and inorganic particles. The mixture is foamed while the organic binder is melted. Foaming comes from a foaming agent in the powder mixture. The solid foamed structure comprising inorganic particles embedded in an organic binder is then heated to eliminate the organic binder and finally to sinter the remaining inorganic tri-dimensional network into a rigid structure having interconnected porosity.

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