Method of making metallic carbide powders

Compositions: ceramic – Ceramic compositions – Carbide or oxycarbide containing

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423440, C04B 3556

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active

055676626

ABSTRACT:
A method of making metallic carbide powders includes heating a non-static solid reactant mixture of a metal oxide and a source of carbon to a first elevated temperature which is sufficient to cause at least partial carburization of the mixture. The heating is performed in a non-reducing atmosphere having a total pressure of at least one atmosphere for a sufficient time to form a partially-carburized mixture. The source of carbon is employed at a level which is less than the stoichiometric amount needed to produce the metallic carbide. The method may further include admixing a sufficient level of a source of carbon to the partially-carburized mixture to form an adjusted mixture having a total carbon content of the stoichiometric amount needed to make the metallic carbide and carburizing the adjusted mixture in a hydrogen-containing atmosphere at a second elevated temperature which is sufficient to cause the adjusted mixture to form the metallic carbide having a particle size of less than 0.2 micrometers in diameter.

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