Method of making interlocking checker bricks

Plastic and nonmetallic article shaping or treating: processes – Forming articles by uniting randomly associated particles

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264333, 425352, B28B 308

Patent

active

054747260

ABSTRACT:
An interlocking checker brick used to form a checkerwork for use in recovering heat in thermal regenerators and recuperators. The checker brick is made of a refractory material and is of a generally trapezoidal shape with each side wall having at least a section forming an acute angle with respect to the base. The preferred brick has spaced side walls each of which includes top and bottom sections adjacent to and perpendicular to top and bottom surfaces respectively. Each side wall also includes a central section flaring outwardly and downwardly from its top to its bottom section. Checkerworks utilizing these bricks increase turbulence while reducing laminar flow during alternating cycles of flowing gases and air. A method for making the preferred brick includes positioning a bottom section in complemental relationship with a mold cavity lower entrance, placing a quantity of brick mold material in the cavity, relatively moving an upper section to an upper entrance to the mold cavity, and thereafter, compressing the material to a predetermined uniform material density.

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Two-page excerpt from Harbison-Walker Refractories Company (more than one year old).
Didier Refractory Products Engineering Services brochure entitled "Checker Systems Data Conventional Batt (Semi-Closed) Flue Construction", (more than one year old).
Didier Refractory Products Engineering Services brochure entitled, "Checker Systems Data Alternate Conventional Open and Batt Flue Construction" (more than one year old).
Didier Refractory Products Engineering Services brochure entitled, "Checker Systems Data Conventional Flue Construction (Standard Setting)", (more than one year old).
Didier Refractory Products Engineering Services brochure entitled "Checker Systems Data Open Basket Weave Construction", (more than one year old).
"Experimental Studies of the Thermal Performance of Various Cruciform Regenerator Packings" written by Zanoli Begley and Vidil.

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