Method of making continuous glass fiber-reinforced thermoplastic

Plastic and nonmetallic article shaping or treating: processes – Pore forming in situ – Composite article making

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Details

15624422, 264 465, 26417311, 26417312, 264258, 2642711, B29C 4406, B29C 4412, B29C 7052, B29C 4704

Patent

active

058660518

ABSTRACT:
A method for making continuous fiber-reinforced plastic composites is disclosed. It involves the steps of (a) using an extruder to continuously extrude a first plastic resin through an extruder die to form a first plastic resin layer; (b) continuously pulling a plurality of prepreg strips along with the first plastic resin layer; and (c) combining the plurality of prepreg strips with the first plastic resin layer to form a sandwiched composite containing at least two prepreg layers separated by the first plastic resin. The prepreg strip contains reinforcing fibers impregnated with a second plastic resin. The fiber-reinforced and sandwich-structured plastic composites exhibit greatly improved flexural strength and flexural modulus approaching those of real wood, and can be drilled, nailed, chiseled, saw, etc, similar to natural wood.

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