Method of making ceramic prosthetic implant suitable for a knee

Plastic and nonmetallic article shaping or treating: processes – Pore forming in situ – Of inorganic materials

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264 44, 264 62, 264261, C04B 3334

Patent

active

041586840

ABSTRACT:
A method for fabricating a ceramic prosthesis of high aluminum oxide suite for the tibial plateau of a knee joint with the superior (upper) portion of the prosthesis being of a high density Al.sub.2 O.sub.3 having a very low porosity and the inferior (lower) portion being of high density Al.sub.2 O.sub.3 having a high degree of porosity capable of accepting bone growth. The method of fabricating the prosthesis comprises mixing a powdered batch of high aluminum oxide material to produce a viscous slip, adding a foaming agent to the slip, adding a catalyst to the slip to decompose the foaming agent, infiltrating the slip into a sponge, drying the composite, producing a planar surface on the porous layer, fabricating a second denser layer, placing a slurry between the two layers, drying and sintering the laminate.

REFERENCES:
patent: 3456690 (1969-07-01), Weid
patent: 3605123 (1971-09-01), Hahn
patent: 3887411 (1975-06-01), Goodyear et al.
patent: 3919723 (1975-11-01), Heimke et al.
patent: 4004933 (1977-01-01), Ravoult

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