Method of making ceramic cores

Details Method of making ceramic cores Method of making ceramic cores

1988-11-30

1991-05-14

Seidel, Richard K.

Metal founding

Process

Shaping a forming surface

164525, 164529, B22C 116

Patent

active

050147633

ABSTRACT:
A novel method of making a ceramic core for use in casting a metal component includes freezing a ceramic slurry comprising a ceramic powder filler, a freezable liquid and a gelling agent in a mold to form a frozen core shaped body. The frozen core shaped body is removed from the mold and thawed to room temperature. A high viscosity gel is provided in the core shaped body at room temperature that is strong enough to retain the core shape until the body can be fired to form a porous, sintered ceramic core. The gel present at room temperature may be formed as the ceramic slurry is cooled in the mold cavity to form the frozen article shaped body and/or as the frozen core shaped body is thawed to room temperature.

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