Method of making apertured film fabrics

Plastic and nonmetallic article shaping or treating: processes – With severing – removing material from preform mechanically,... – Forming continuous work followed by cutting

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264154, 264156, 2642107, 264284, 2642888, 2642902, B29C 6720, B29D 2800

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active

052079627

ABSTRACT:
An apertured thermoplastic fabric is formed by extruding a molten thermoplastic polymer film having a secant modulus of no greater than 50,000 psi, embossing the film in a nip provided between a smooth surfaced roll and a patterned roll, wherein the patterned roll includes a plurality of discrete, raised projections disposed in a pattern and each of which includes a sharp distal end; applying sufficient pressure at the nip of the patterned and smooth surfaced rolls for causing a plurality of small apertures to be formed in the extruded film in substantially the same pattern as the pattern of discrete, raised projections; orienting the apertured film in both the cross-machine direction and in the machine-direction, and thereafter embossing the oriented film on at least one surface with a plurality of raised members spaced closer to each other than the spaces between the apertures in the oriented film, to thereby provide a matte-type finish on at least one surface. The formed fabric also forms a part of the present invention.

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