Plastic and nonmetallic article shaping or treating: processes – Pore forming in situ – Composite article making
Patent
1996-01-11
1999-04-20
Kuhns, Allan R.
Plastic and nonmetallic article shaping or treating: processes
Pore forming in situ
Composite article making
264 466, 264 469, 264243, 2642711, B29C 4406, B29C 4412
Patent
active
058956123
ABSTRACT:
An abrasive tool includes a rotatable hub from which extends a bundle of plastic abrasive monofilaments. The bundle has a high filament count and each filament includes a substantial amount of abrasive uniformly entrained therein. After the bundle is secured to the hub, the tool is placed in a mold completely enclosing at least the projecting bundle and a foamable elastomer is injected into the mold to produce a light density cellular matrix bond encapsulating the filaments. The preferred plastic for the plastic monofilaments is nylon 6-12 and the preferred elastomer is a low density (2-20 lbs/cu/ft) polyurethane. The cellular matrix bond for the preferred applications upon wear does not produce a liquid phase at even high tool pressures. Radially extending enlarged coolant passages may be formed during the encapsulation and injection process step. The tool may be in disk, cup or twisted stem form.
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Gaser Joseph P.
Warner Rueben Brown
Jason Incorporated
Kuhns Allan R.
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