Method of making a variable power resistor

Metal working – Method of mechanical manufacture – Electrical device making

Patent

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Details

29621, H01C 1706, H01C 1728

Patent

active

051813130

ABSTRACT:
A variable power resistor includes a heat sink having a front face and a back face with an electrically insulating, thermally conductive ceramic coating bonded directly onto the front face such that the ceramic coating is in direct thermal contact with the heat sink. A plurality of discrete thick film conductive circuit pads are positioned on the electrically insulating, thermally conductive ceramic coating and a thick film resistive layer is positioned over portions of the conductive circuit pads such that the pads are electrically connected in series. The variable power resistor also includes a moveable contactor capable of contacting the circuit pads in order to vary the resistance of the resistor and an electrical connection between the resistor and an electrical circuit. The electrically insulating, thermally conductive ceramic coating may be plasma sprayed onto the heat sink, while the resistive circuit may be screen printed onto the ceramic coating.

REFERENCES:
patent: 3206702 (1965-09-01), Greenwood
patent: 3838071 (1974-09-01), Amin
patent: 4885434 (1989-12-01), Vultaggio et al.
patent: 5053283 (1991-10-01), Brown

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