Method of making a transportable brick panel

Plastic and nonmetallic article shaping or treating: processes – Mechanical shaping or molding to form or reform shaped article – To produce composite – plural part or multilayered article

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Details

264265, 264273, 264277, 264278, 264316, B29C 3358, B29C 3910, B29C 3912

Patent

active

049576852

ABSTRACT:
Method for making a transportable brick panel in which a mold on which a brick panel is to be formed is set out, with the mold including a substantially flat bottom surface. A soft deformable membrane is laid over the bottom surface, with the membrane being such as to form a seal around face edges of bricks placed on it to prevent fine cementitious particles in mortar placed between the bricks from contaminating faces of the bricks. The deformable membrane is also such as to inhibit movement of bricks placed on the membrane. Courses of brickwork are arranged in the mold on the membrane, with individual bricks being substantially evenly spaced apart with spaces therebetween for receiving fluid mortar in the spaces. Reinforcing bars are arranged to pass through aligned holes in columns of bricks so as to structurally extend through the top and bottom courses of bricks. Fluid mortar is poured to fill the spaces between the individual bricks and penetrate holes in the bricks. The mortar is allowed to set and the resulting brick panel is lifted from the mold.

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American Builder "13 Ways Premolded Membrane Gives Hidden Value Protection", May 1959, pp. 212-213.

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