Method of making a transition metal electrode

Powder metallurgy processes – Powder metallurgy processes with heating or sintering – Making porous product

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419 19, 419 27, 419 45, 427431, 204251, 204292, 204 68, 204283, B22F 300

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047724498

ABSTRACT:
A method of making a cathode suitable for an electrochemical cell of the type having a molten sodium anode, a beta"-alumina separator, and a cathode which comprises one or more transition metals selected from the group comprising Fe, Ni, Co, Cr and Mn. The method comprises heating a particulate starting material comprising at least one member of the group of transition metals in an oxidizing atmosphere to cause its particles to become at least partially oxidized, and to adhere together to form a unitary porous matrix. This matrix is then heated in a reducing atmosphere at least partially to reduce the oxide formed during the formation of the matrix, and the reduced matrix is then impregnated with a sodium aluminium chloride molten salt electrolyte. Sodium chloride in dispersed form is incorporated into the matrix, preferably by mixing sodium chloride in particulate form with the particulate transition metal starting material, before the heating in an oxidizing atmosphere to form the matrix.

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Article by Vassie, P. R. and Tseung, A. C. C. entitled High Performance Rechargeable Sintered Iron Electrodes-I: The Effect of Preparative Methods and Additives on the Structure of Sintered Iron Electrodes.

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