Method of making a thermally isolated via structure

Metal working – Method of mechanical manufacture – Electrical device making

Reexamination Certificate

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C029S825000, C029S829000, C029S846000, C029S874000, C174S260000, C174S266000, C257S522000, C257S758000, C257SE21581, C257SE23020

Reexamination Certificate

active

07617598

ABSTRACT:
This document discusses, among other things, a method including providing a laminate having a first conductive layer, a second conductive layer and an insulator between the first and second conductive layers. A hollow conductive via is formed through the insulator, the conductive via electrically connects the first and second conductive layers. At least one conductive trace electrically connects the hollow conductive via to at least one of the first and second conductive layers. The method further includes forming a channel in the insulator adjacent to the hollow conductive via and the channel surrounds the via. Wherein the channel extends at least part way between the first and second conductive layers, the at least one conductive trace bridges the channel, and the via is isolated from the insulator by the surrounding channel formed adjacent to the hollow conductive via. The via is isolated to prevent separation between the hollow conductive via and at least one of the first and second conductive layers, where the insulator is in a swollen condition.

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“Prosecution File History for U.S. Appl. No. 10/892,648”, 88 pgs.

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