Method of making a shaped absorbent interlabial device

Adhesive bonding and miscellaneous chemical manufacture – Methods – Surface bonding and/or assembly therefor

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Details

156196, 156216, 156290, 156516, 6043851, B32B 3100

Patent

active

059284528

ABSTRACT:
A method of making an absorbent device that is worn interlabially by female wearers for catamenial purposes, incontinence protection, or both, is disclosed. The method involves at least partially enclosing a continuous length of absorbent material in a cover material. The cover material is positioned so that it lies on opposite sides of the length of absorbent material. The absorbent material is then optionally shaped so that along its length there are regions of greater and lesser thickness on alternating sides of the longitudinal axis of the absorbent material. In one embodiment, the shaping is accomplished by bonding a first portion of the cover material to a second portion of the cover material on the opposite side of the absorbent material so that the bonding penetrates through the absorbent material. A generally transverse direction cut is made across the length of absorbent material which alternates longitudinally across the length of absorbent material to provide the device with shaped ends. The method produces a plurality of interlabial devices having an asymmetrical shape about a longitudinal axis and shaped end with a minimum of waste therebetween.

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