Method of making a medical prosthesis

Plastic and nonmetallic article shaping or treating: processes – With printing or coating of workpiece – Coating with particulate material

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264137, 264249, 264255, 264258, 264274, 264279, 264299, 264320, 156245, B29C 2700, B29C 2722, B29D 900, B29G 700

Patent

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042684684

ABSTRACT:
A bone replacement, for example a portion of a hip joint, a bone junction plate, or the like, includes a core element of a fiber-reinforced thermosetting material with a surface element made of a biologically compatible material, typically polyethylene, completely surrounding the core element. The outside surface element is internally interlocked with the core element, by being molded in one heat treatment operation which simultaneously cures the thermosetting material while molding the outside biologically compatible surface element thereto and interlocking and integrating the two elements into one unitary structure. Preferably, the fiber reinforcement is formed as fibers, woven mats, felted mats, or the like, and the surface element may, likewise, include a reinforcement beneath the surface actually in contact with the human body.

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