Method of making a cermet fuel electrode containing an inert add

Chemistry: electrical current producing apparatus – product – and – With pressure equalizing means for liquid immersion operation

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296235, 427115, 427125, 4271263, 427201, 427203, 427205, 4272553, 429 33, H01M 810

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active

051418258

ABSTRACT:
An electrode is attached to a solid electrolyte material by: (1) mixing a metallic nickel component and 1 wt% to 10 wt% of yttria stabilized zirconia having particle diameters up to 3 micrometers with an organic binder solution to form a slurry, (2) applying the slurry to a solid zirconia electrolyte material, (3) heating the slurry to drive off the organic binder and form a porous layer of metallic nickel substantially surrounded and separated by the zirconia particles, and (4) electro-chemical vapor depositing a skeletal structure between and around the metallic nickel and the zirconia particles where the metallic nickel components do not substantially sinter to each other, yet the layer remains porous.

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