Method of making a bonded nonwoven web

Adhesive bonding and miscellaneous chemical manufacture – Methods – Surface bonding and/or assembly therefor

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156290, 1563096, 264120, 264126, 428198, 428296, D04H 314

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active

047494239

ABSTRACT:
A method of making a nonwoven fibrous web. A web of primary fibers having uniformly distributed throughout secondary fibers containing 3 to 7 percent polyethylene by weight of the final web is formed on a conveying means. The polyethylene of the secondary fibers has a melting point that is lower than the melting point of the primary fibers. The web is then heated to a temperature below the melting point of the primary fibers but above the melting point of the polyethylene of the secondary fibers thereby causing some of the polyethylene fibers to bond to each other or to the primary fibers. The web is then heated to a temperature above the melting point of the primary fibers to form primary fiber-to-primary fiber thermal bonds which provide substantially all of the useful strength of the web.

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patent: 4632861 (1986-12-01), Vassilatos

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