Adhesive bonding and miscellaneous chemical manufacture – Methods – Surface bonding and/or assembly therefor
Patent
1997-04-08
1999-06-08
Dixon, Merrick
Adhesive bonding and miscellaneous chemical manufacture
Methods
Surface bonding and/or assembly therefor
156290, 1563045, 1563084, 156322, 1562722, B29C 6500
Patent
active
059102268
DESCRIPTION:
BRIEF SUMMARY
This invention relates to a sheet material and in particular relates to a plastics sheet material suitable for use in the packaging industry.
In many ways plastics material is ideally suited for the manufacture of packages, e.g. cartons and the like, especially for the transport of foods such as fruit, vegetables and meat. Plastics materials are generally inert and do not absorb water or any other liquors which may be exuded by the product carried. So-called corrugated plastics material boards are particularly useful in this regard since they combine light weight with relatively rigidity. However, even these boards have the drawback that the rigidity is by far the greatest in the direction of the corrugations while the rigidity of the board in the transverse direction is considerably reduced.
The invention seeks to provide a form of plastics material board or sheet material improved in the above respect.
According to the present invention there is provided a method of producing a corrugated sheet material which comprises supplying a film of thermoplastic material in softened form to an embossing roller, embossing a series of interconnected corrugations onto the film and laminating to the film so embossed to one or more further films so as to produce the corrugated sheet material.
The invention further comprises a corrugated sheet material so made.
The corrugations produced by the embossing roller are "interconnected" by which is meant that all corrugations should not run parallel to one another as with conventional corrugated sheet materials, but that the corrugations run in at least two, and preferably more, directions, thereby intersecting one another. A preferred form of corrugation is in the form of interconnected star shapes as will be described more fully hereinafter. The use of interconnected corrugations leads to several distinct advantages in the method and construction of the invention. Firstly, the rigidity of the sheet in all directions is improved. Secondly, the fact that the corrugations are interconnected leads to areas where air is entrapped and this also enhances the rigidity and impact resistance of the sheet material.
The invention will be described further, by way of example, with reference to the accompanying drawings, in which:
FIG. 1 is a diagrammatic plan view of a sheet material in accordance with the invention;
FIG. 2 is a sectional view on line II--II in FIG. 1; and
FIG. 3 is a diagrammatic illustration of the method of production of the sheet material.
Referring to the drawings, FIGS. 1 and 2 illustrate a corrugated sheet material generally designated 10 in accordance with the invention. This comprises an upper film 12, a lower film 14 and a corrugated film 16 therebetween. The film 16 comprises four series of corrugations which interconnect with one another in a regular manner producing a series of star shaped "cells". Two such cells are illustrated in FIG. 1 but it will be appreciated that the entire sheet has many such cells in a repeating pattern. Assuming arrow A in FIG. 1 to be the direction of production of the sheet, then corrugations 18 are in the direction of production, corrugations 20 are transverse to the direction of production, corrugations 22 are approximately 45.degree. to the right of the production direction and corrugations 24 are approximately 45.degree. to the left of the production direction.
The sheet 10 may be produced by the apparatus illustrated in FIG. 3. In this, a first film 26 is fed from an extruder 28 into the nip of an embossing roller 30 and a co-operating chill roller 32. The surface 34 of the roller 30 is embossed with a pattern corresponding to the star shaped cells of corrugations 18, 20, 22, and 24. It is preferred that the corrugations stand proud of the roller surface, but the opposite configuration, with areas forming the corrugations recessed, may be employed. The surface 34 of the roller 30 is also perforated and the roller is adapted to be connected to a source of vacuum so as to ensure that the film 26 is pulled fully into the inter
REFERENCES:
patent: 3294387 (1966-12-01), Chavannes
patent: 3837973 (1974-09-01), Asakura et al.
Dixon Merrick
FRA. Mo Snc di Franca Riva & C
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