Method of joining refractory metals to lower melting dissimilar

Metal fusion bonding – Process – With shaping

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228254, B23K 3100

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active

046340424

ABSTRACT:
The method for manufacturing an angiographic coil spring guidewire includes the step of: coating a predetermined length of a refractory metal wire with a metallic glaze which has a melting point less than the refractory metal wire; wrapping the coated wire around a mandrel in order to form a wire coil therearound; removing the mandrel from the wire coil; inserting a core wire having a melting point less than the wire coil and close to the melting point of the metallic glaze within the wire coil, so that a portion of the core wire protrudes from one end of the wire coil; surrounding the wire coil and core wire except for the protruding end of the core wire with a thermally conductive chill; heating the portion of the core wire which protrudes from the wire coil until the core wire melts so that a rounded head portion is formed such that the heat from the core wire melts the metallic glaze on the inside surface of the wire coil in order to create an oxide-free resilient bond between the inside surface of the wire coil and the core wire.

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