Method of improving waveguide uniformity in optical substrate an

Glass manufacturing – Processes – With chemically reactive treatment of glass preform

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65 311, 65 6053, 65117, 350 9612, 350 9634, 427164, C03B 2500, G02B 514, C03C 2100

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047817437

ABSTRACT:
A method of improving device performance of optical devices formed in optical substrates is disclosed. The method requires that the optical substrate material, for example, lithium niobate, be pre-annealed to form a surface layer with a known congruent composition before diffusing the waveguide material into the substrate. It has been determined that the composition of optical substrates can vary from boule-to-boule, or even along the length of a given boule. These variations affect the diffusion rate of the waveguide material and result in varying mode sizes (both width and depth of the mode). By pre-annealing all material, the diffusion rate will remain relatively constant, regardless of the particular boule. The pre-annealing can be accomplished either by pre-equilibrating the lithium niobate in a vapor-phase equilibrating crucible containing pre-reacted lithium niobate cullet with the desired composition, or pre-equilibrating the lithium niobate to the Li.sub.2 O-rich phase boundary in a two-phase (LiNbO.sub.3, Li.sub.3 NbO.sub.4) powder bed.

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