Method of improving moisture resistance for inorganic...

Coating processes – Electrical product produced – Fluorescent or phosphorescent base coating

Reexamination Certificate

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C427S071000, C427S212000, C427S215000

Reexamination Certificate

active

06242043

ABSTRACT:

This invention relates to improving the moisture resistance of inorganic materials that are sensitive to moisture. More particularly, this invention relates to forming a moisture impervious barrier on alkaline earth metal aluminate phosphors.
BACKGROUND OF THE INVENTION
Alkaline earth aluminate phosphors are known and are available commercially. For example, strontium aluminate phosphors activated with europium emit in the green region of the spectrum. These phosphors are long persistence phosphors which are highly desirable. However, their luminescence disappears after exposure of the phosphor to moisture. Hydrolysis of the phosphor begins after only a few minutes of exposure to moisture, as determined by an increase in pH from about 6 to about 11. The solid phosphor powders also begin to coalesce to form aggregates or even a hard block of cement-like material that is no longer useful. Phosphorescence decreases more slowly, but the phosphor emission becomes very dim after a few hours.
This sensitivity to moisture severely limits the utility of the phosphor, which must be kept away from moisture, as by formulating in a nonaqueous medium.
Other inorganic materials are known to be sensitive to moisture, such as calcium aluminate, barium aluminate, strontium sulfide, calcium sulfide, barium silicate, (CaSrBa) thioaluminate, strontium thiosulfate and the like.
Thus an effective method of protecting each of such inorganic material from moisture would be highly desirable.
SUMMARY OF THE INVENTION
I have found that inorganic materials that are reactive with ammonium fluoride and ammonium difluoride can be coated using ammonium fluoride or ammonium difluoride by firing at a temperature of at least 500° C. The resultant coating is moisture impervious and protects the inorganic particles from the adverse effects of exposure to water. In the case of alkaline earth aluminate phosphors in particular, they can be coated with a moisture impervious coating without changing the long persistence or color of the phosphor.


REFERENCES:
patent: 3617332 (1971-11-01), Lehmann
patent: 3791844 (1974-02-01), Tecotzky et al.
patent: 4684539 (1987-08-01), Chenot et al.
International Search Report for PCT/US00/07940, filed Mar. 24, 2000.

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