Method of hot stamping intraocular lens bodies

Plastic and nonmetallic article shaping or treating: processes – Optical article shaping or treating – Utilizing plasma – electric – electromagnetic – particulate – or...

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264 17, 264 23, 264 24, 264 27, 264 23, B29D 1100

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active

051416778

ABSTRACT:
A method for manufacturing an intraocular lens from a cell cast sheet of high molecular weight polymethylmethracrylate (PMMA). A lens blank having a lens generation area with a surface contoured to correspond to the desired contour of the finished lens is machined from the sheet of PMMA to a predetermined precompensated size larger than desired to acccommodate normalizing shrinkage. The lens blank is normalized by heating the blank in a vacuum oven. The vacuum is released from the oven by introducing dry nitrogen. A stamping die is provided. An optical embossing surface of the stamping die is contoured as a physical negative of the lens generation area and bears a physical negative of the desired optical surface structure of the lens, such as a multifocal diffractive zone plate. The embossing surface of the stamping die is forced into engagement with the surface of the lens blank at a predetermined stamping pressure and for a predetermined stamping dwell time. Sufficient heat or ultrasonic energy is applied to the lens generation area of the lens blank to heat the lens generation area to a temperature between the glass transition temperature and the melt temperature of the polymer, and emboss the surface structure onto the lens generation area. The embossing surface of the stamping die is removed from the lens blank following the expiration of the stamping dwell time.

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