Presses – Methods
Reexamination Certificate
1999-09-09
2001-02-13
Vo, Peter (Department: 3721)
Presses
Methods
C100S099000, C100S910000, C426S231000
Reexamination Certificate
active
06186059
ABSTRACT:
BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention relates to the selection of pork bellies with respect to leanness and quality and more particularly to a method of grading pork bellies by flattening them to a pre-selected thickness and measuring the thickness at a plurality of locations to establish an average thickness and grade.
2. Description of the Prior Art
In the conventional grading of pork bellies, the bellies are mechanically weighed into various weight grades. Those grades are usually classified 12 lbs and below, 12 lbs-14 lbs, 14 lbs-16 lbs, and so on. These weight grades have traditionally been reflective of varying size hogs which in turn determine the various sizes of bellies. Belly thickness had a direct relationship to the fatness or leanness of bellies, and the fatness or leanness of bellies had direct impact on bacon quality. Generally thinner (leaner) bellies were of higher quality and were worth more.
In today's meat industry, and because of improved genetics and nutritional management, heavier bellies are not necessarily lower in quality. Various methods have been developed mechanically, through either manual or automatic means, to grade pork bellies by thickness. While these have been reasonably successful, there is a need to more precisely grade pork bellies taking into consideration the thickness and surface area to establish greater leanness and higher quality. It is to this need that the present invention is directed.
OBJECTIONS AND SUMMARY OF THE INVENTION
It is a principal objective of the present invention to provide a process for grading pork bellies by average thickness rather than by weight.
A further objective of the present invention is to categorize pork bellies into different thickness grades such as, for example, 0.75 inches or less, 0.75 inch or less, 0.75 to 1 inch, 1 inch to 1.5 inches, 1.5 inches to 2 inches and 2 inches and greater.
Yet another objective of the present invention is to provide a process to mechanically flatten the belly before the grading operation is commenced.
Still another objective of the present invention is to grade the flattened pork bellies with beams of light, preferably lasers, at a number of different locations to obtain an average thickness.
Still yet another further objective of the present invention is to provide a pork belly grading process wherein the graded pork bellies are mechanically sorted into containers for further processing.
Still another objective of the present invention is to correlate the belly thickness with belly surface area to arrive at a method for grading bellies into grades varying in thickness and area and relate those parameters to quality and yield.
The method of the present invention includes directing a continuous supply of pork bellies along a predetermined line of travel and flattening the pork bellies to a pre-selected thickness utilizing a pressure roller. The flattened bellies are then measured according to thickness in several different locations to obtain an average thickness by utilizing beams of light such as lasers. Thereafter, the bellies are selectively moved to collecting areas based on thickness and surface area where they are finally graded in accordance with thickness and surface area as these dimensions relate to leanness and quality.
Thus, there has been outlined, rather broadly, the more important features of the invention in order that the detailed description that follows may be better understood and in order that the present contribution to the art may be better appreciated. There are, obviously, additional features of the invention that will be described hereinafter in which will form the subject matter of the claims appended hereto. In this respect, before explaining several embodiments of the invention in detail, it is to be understood that the invention is not limited in its application of the details and construction and to the arrangement of the components set forth in the following description or illustrated in the drawings. The invention is capable of other embodiments and of being practiced and carried out in various ways.
It is also to be understood that the phraseology and terminology used herein are for the purpose of description and should not be regarded as limiting in any respect. Those skilled in the art will appreciate the concept upon which this disclosure is based and that it may readily be utilized as a basis for designating other structures, methods and systems for carrying out the several purposes of the invention. It is also to be understood that the abstract is neither intended to define the invention of the application, which is measured by its claims, nor to limit its scope in any way.
This summary and these objectives of the invention, along with the various features of novelty which characterize the invention, are pointed out with particularity in the claims annexed to and forming a part of this disclosure. For a better understanding of the invention, its operating advantages, and the specific objects obtained by its use, reference should be made to the accompanying drawings and descriptive matter in which like characters of reference designate like parts throughout the several views.
REFERENCES:
patent: 1940035 (1933-12-01), Washburn
patent: 5064667 (1991-11-01), Mally
patent: 5481466 (1996-01-01), Carey
patent: 5656799 (1997-08-01), Ramsden et al.
patent: 5902177 (1999-05-01), Tessier et al.
Mello Frank C.
Ware Kenneth M.
Williams Jeffrey A.
Huynh Louis K.
Kilpatrick & Stockton LLP
Lackey Charles Y.
Sara Lee Corporation
Vo Peter
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