Method of forming laminated foam counter and table tops

Plastic and nonmetallic article shaping or treating: processes – Pore forming in situ – Composite article making

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Details

249164, 249165, 264 466, 264 467, 264129, 264138, 264155, 425DIG29, B29D 2704

Patent

active

043977987

ABSTRACT:
An inventive method for producing a laminated molded countertop includes the steps of placing the surface laminate material into a mold, applying a layer of polyurethane foam to an interior side of the laminate material, applying a reinforcing member, if necessary, on top of the layer of polyurethane foam, applying a second layer of polyurethane foam over the reinforcing member and closing the mold. A resultant molded article has an exterior surface laminated thereto due only to the forces generated by the polyurethane foam during the time when it is expanding and solidifying.

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