Method of forming an electrical connection, and terminal formed

Electrical connectors – Metallic connector or contact also having securing part... – Wire conductor secured transverse to contact portion

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174 84C, 174 94R, H01R 402

Patent

active

052697134

ABSTRACT:
A reliable mechanical and electrical connection is formed between a slotted rivet and an insulated ground wire using a minimum number of manual steps. The slotted rivet head has two spaced, opposed, semi-frustoconical sections that define a slot between them. The slotted rivet is placed and properly aligned in a coil frame, and the ground wires are placed into the slot. The rivet head is then deformed by an orbital riveter to capture a portion of the insulated wire within the rivet head. A resistive welder engages the rivet head to vaporize the insulation from the captured wire portion without touching the wire. The resulting terminal assembly has a unique design in which the deformed rivet head is substantially flat.

REFERENCES:
patent: 2909758 (1959-10-01), Modrey
patent: 3364304 (1968-01-01), Modrey
patent: 3416122 (1968-12-01), Kinkaid
patent: 3421212 (1969-01-01), Chabot
patent: 3596044 (1971-07-01), Katzin
patent: 3702387 (1972-11-01), Klein
patent: 3705970 (1972-12-01), Weatherman et al.
patent: 3739323 (1973-06-01), Spors
patent: 4143936 (1979-03-01), DeRoss et al.
patent: 4531500 (1985-07-01), Burson
patent: 4849596 (1989-07-01), Riordan et al.
"Orbital Headforming" brochure by Taumel Assembly Systems of Patterson, New York, published in 1989.

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