Method of forming a solar collector or hot water storage tank an

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126434, 126444, 126450, 165 46, 165170, 428247, F24J 302

Patent

active

044717598

ABSTRACT:
The present invention relates to a method of forming a solar collector, or absorber, panels or a heat storage tank, suitable for heating water using solar energy. It also relates to articles of manufacture so formed and to solar water heating apparatus using said articles. Three methods of forming the panel or tank from two sheets of uncured elastic material, such as EPDM rubber, by simultaneously bonding and curing such material around the peripheral edges of the two sheets and at spaced apart, discrete areas over most of the interior areas of the sheets. In one form of the method, one of the sheets is coated with a layer of release agent, over all areas except the discrete areas and the peripheral areas so that only such uncoated areas will bond during cure. In another form, a sheet of non-adherent plastic slightly smaller than the two sheets and having holes or holidays to form the discrete areas is bonded between the two sheets. In a third form, the peripheral edges are first sealed to form a chamber, then the chamber is inflated and a forming die presses together the discrete areas only. Preferably, but not necessarily, reinforcing fibers may be employed or molded, into at least one of the uncured sheets.
As articles of manufacture the absorber, or tank, each includes at least one inlet and one outlet at opposed edges of the so formed chamber. Further, the storage tank has a portion of the enclosed volume adapted to receive a heat exchanger. This is made possible by omission of the discrete bonded areas over about one-fourth of the area to the two sheets.
In apparatus form, a solar absorption panel and a storage tank so formed (and interconnected inlet to outlet) are mounted back-to-back by an enclosing structure suitable for roof-top or ground-pad mounting and connection into a water system for solar heating of domestic water.

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