Method of forming a MEMS actuator and relay with vertical...

Metal working – Method of mechanical manufacture – Electrical device making

Reexamination Certificate

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C029S606000, C029S825000, C029S830000, C029S843000, C029S846000, C257SE21218, C257S415000, C257S419000, C257S619000, C257S684000, C361S277000, C361S278000, C361S280000, C361S281000, C438S052000, C438S053000, C438S071000, C438S121000

Reexamination Certificate

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07464459

ABSTRACT:
A method of forming an actuator and a relay using a micro-electromechanical (MEMS)-based process is disclosed. The method first forms the lower sections of a square copper coil, and then forms a magnetic core member. The magnetic core member, which lies directly over the lower coil sections, is electrically isolated from the lower coil sections. The method next forms the side and upper sections of the coil, followed by the formation of an overlying cantilevered magnetic flexible member. Switch electrodes, which are separated by a switch gap, can be formed on the magnetic core member and the magnetic flexible member, and closed and opened in response to the electromagnetic field that arises in response to a current in the coil.

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