Method of forming a foamed thermoplastic polymer

Synthetic resins or natural rubbers -- part of the class 520 ser – Synthetic resins – Cellular products or processes of preparing a cellular...

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521 56, 521 60, 521 841, 521 87, 521 88, 521134, C08J 912, C08J 914

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active

046136290

ABSTRACT:
A method of forming a foamed thermoplastic polymer. A solid thermoplastic lymer is immersed in an immersant solution comprising a compatible carrier solvent and an infusant solution containing an incompatible liquid blowing agent for a time sufficient for the immersant solution to infuse into the polymer. The carrier solvent is then selectively extracted, preferably by a solvent exchange process in which the immersant solution is gradually diluted with and replaced by the infusant solution, so as to selectively leave behind the infusant solution permanently entrapped in the polymer. The polymer is then heated to volatilize the blowing agent and expand the polymer into a foamed state.

REFERENCES:
patent: 2744291 (1956-05-01), Stastny et al.
patent: 2893163 (1959-07-01), Cleland et al.
patent: 3085073 (1963-04-01), Litner et al.
patent: 3994840 (1976-11-01), Kajimura et al.
patent: 4376751 (1983-03-01), Duchane

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